Like TQM, Six Sigma is also gaining momentum
in the corporate fraternity. But Six Sigma
is not another filter in the production
cycle; it is a process that detects and
eliminates defects to achieve high standards
of quality. Not restricted to one process
or operation Six Sigma is accurate and
effective.
Six Sigma is viewed as a merger of human
and technological elements of an organisation.
It can be successful only when the organisation
strikes a balance between its people and
the processes. GE's success is illustrative
enough of this.
Companies like Wipro, Tata Engineering
and Motorola have implemented and completed
Six Sigma projects successfully.
|
|
The supporting cast
|
|
A comprehensive understanding of Six
Sigma helps in appreciating the significance
of HR. Six Sigma follows the DMAIC process
that is define, measure, analyse, improve
and control to enhance the business processes.
Any process under Six Sigma produces only
3.4 defects out of a million chances to
produce a defect. In a nutshell it is
a structured method supported by statistical
tools for accuracy and enhanced levels
of performance.
The major roles played by the employees
and their responsibilities are benchmarked
on the basis of martial arts concepts
like Black Belts and Green Belts.
|
|
|
|
A Sponsor is
a senior executive who sponsors
Six Sigma |
|
|
| |
A Leader is a
senior manager who is vested with
the responsibility of implementing
Six Sigma in the organisation |
| |
| |
A Champion sponsors
Six Sigma in a project. He could
either be a middle or a senior executive.
He ascertains that all the resources
necessary to implement Six Sigma
are available and cross-functional
issues are solved |
| |
| |
A Black Belt
is a team leader for the Six Sigma
projects who works on a full time
basis. He is given a thorough training
for two weeks on all the statistical
tools |
| |
| |
A Master Black
Belt is one who has already successfully
completed other Six-Sigma assignments
in the past. He guides the Black
Belts and provides help to the leaders
and champions in keeping the initiative
going |
| |
| |
A Green Belt
works on a part time basis on the
projects of the Black Belts. He
might sometimes even handle smaller
projects independently. He also
receives a two weeks training over
the statistical tools and the methods
used in implementing Six Sigma successfully
into the projects |
| |
| |
A Team Member
is a person who has no specific
training on Six-Sigma but has some
general information about Six-Sigma.
He primarily helps the Six-Sigma
players in understanding the project |
| |
| |
Finally, the
Process Owner is the employee who
is responsible for the process on
which Six-Sigma is being implemented |
|
|
The central character
|
|
HR plays a crucial role in the implementation
of Six Sigma in the organisation. They
should prepare themselves with the nitty
gritties of Six Sigma even if the organisation
is not planning to use it presently. Organisations
planning for it may not otherwise have
enough time to understand and learn the
process.
Some primary functions like recruiting,
retaining, training, rewards and recognition
are some areas where HR can make its presence
felt. Other functions include ensuring
team effectiveness, smoothening the culture
shift, change management etc. Further
they can be elucidated as below.
|
|
Choosing the right characters
|
|
The Black Belts represent the Six Sigma
projects because they implement the initiative.
The experience and the initiative of these
Black Belts helps in implementing Six
Sigma across the organisation. Therefore,
Black Belts have to be recruited with
care.
HR should first assess the requirements
of the position and then match it with
the profile of an employee within the
organisation. If the profile doesn't match
then HR should try to look for candidates'
elsewhere. They should help the Six Sigma
leaders in selecting the right kind of
people for the positions of the Black
Belts by
|
|
|
|
Identifying a
competency model that displays the
right skill mix required for the
position |
|
|
| |
Making a job
description that provides relevant
information about the roles and
responsibilities of the Black Belts
|
| |
| |
Formulating
a retention strategy that helps
retain the Black Belts in the organisation
after the 2 years rotation period
is completed |
|
|
Change management
|
|
Six Sigma is a change initiative therefore,
it has to be handled carefully. Otherwise
it will encounter resistance. Employees
have a lot of apprehensions about how
Six Sigma would support the organisation's
objectives. Since it is a change process,
managers and employees might have to adapt
new behaviours. Another cause for resistance
could be that employees may feel threatened
by the initiative. Therefore, HR should
initiate strategies to ease the change
process and increase its acceptability
in the organisation. This could be done
by
|
|
|
|
Formulating a
communication strategy that addresses
employees' concerns |
|
|
| |
Communicating
the need for a change initiative,
reasons and how it would enhance
the performance of the employees
|
| |
| |
Conducting counselling
sessions for the champions and leaders
about the behaviours that would
help the success or failure of the
Six Sigma initiative |
|
|
Working in teams
|
|
Teams that are led by the Black Belts
handle Six Sigma projects. If the teams
do not work effectively then the projects
fail. Therefore it is important for the
team members to learn to work within teams.
They should also be able to communicate
with others in the organisations as a
team because they will be carrying on
the processes.
HR can help the teams work effectively
by
|
|
|
|
Training the
team leaders in managing conflicts,
teamwork, communication and dealing
with difficult members of the team
|
|
|
| |
Providing guidance
to the team members in using performance
measurement tools to measure their
own performance. This helps in identifying
areas where they need help |
| |
| |
Helping the
Black Belts solve team related problems |
|
|
Culture shifts
|
|
The Six Sigma project members visualise
a change of culture in the organisation
once they start implementing Six Sigma.
They look to a culture that is based more
on data and is customer oriented. They
want a culture that is positive and practical
in its outlook and has quick decision-making
mechanisms. But the project team members
might not have the expertise to initiate
the change process. HR can also make its
presence felt by
|
|
|
|
Recognising the
aspects of the present culture that
may prevent successful implementation
of Six Sigma |
|
|
| |
Guiding the leaders
and champions in initiating the
change process |
| |
| |
Trying to find
a way to align the present culture
to the principles of Six Sigma instead
of changing the culture |
|
|
Awards and rewards
|
|
Formulating a reward system for the Six
Sigma participants is not an easy task.
It gets more complex every time a new
employee is added to the Six Sigma projects.
The complexity exists because the Black
Belts are absorbed from various departments
or positions. Therefore their compensation
levels also vary.
At the same time HR cannot ignore the
benefits of having a reward programme.
The returns of recognising talent and
rewarding them are unmatchable. Absence
of a proper recognition programme may
result in the failure of the Six Sigma
project because then the employees may
not be motivated to work. Therefore, HR
should provide the necessary help and
guidance to the leaders in determining
the mix of rewards and recognition, who
should be rewarded, for what task and
when.
HR can help the leaders by
|
|
|
|
Analysing the
aptness of the current compensation
package to support the Six Sigma
initiative |
|
|
| |
Creating non
-monetary reward and recognition
programmes specifically for the
Six Sigma projects |
| |
|